Coaxial line coupling



March 23, 1954 F. sALlsBuRY 2,673,233

coAxIAL LINE CouPLING original Filed March 31, 1943 5 shee'ts-sheet 1 a s s i: m.

INVENTOR (figg/'CK L 52u /Smy TTORNEY 4 A ll 1 Y N March 23, 1954 F. 1 sALlsBURY coAxIAL LINE COUPLING 5 Sheets-Sheet 2 A .QN

Original Filed March 3l, 1945 lNVENTO-R F/PfDfR/CK L .54u /SBURY ATTOR EY F. L. sALlsBURY coAxIAL LINE couPLING March 23, 1954 original Filed March :51, 1945 5 Sheets-Sheet 3 www mv m) @N l if .m .mwN

March 23, 1954 F. L. SALIASBURY COAXIAL LINE COUPLING 5 Sheets-Sheet 4 Original Filed March 31, 1943 @Q n@ mm.

mm, mm .WK Mu um INVENTO R PEDER/CK .i5/4M /55 URY ATTORN i L MM Vil. IM Imi Wfl F. L. sALlsBURY 2,673,233

coAXiAL LINE coUPLiNG original Filed March si, 1943 March 23, 1954 5 Sheets-Sheet 5 f3# F f7;

F152' NMI f4 /23 I Patented Mar. 23, 1954 COAXIAL LINE COUPLING Frederick L. Salisbury, to The Sperry Corp Delaware Original application Mar 481,359, now Patent N o.

Lynbrook, N. Y., assigner 19, 1947. Divided and t 8, 1947, Serial N0. 720,764

7 Claims.

My invention relates to electrical transmission lines and is particularly concerned with coupling construction for coaxial conductor transmission lines.

The present application is a division of my prior application Serial lNo. 481,359 led March 31, 194.3, which issued as U. S. Patent No. 2,425,834, dated August 19, 1947.

Flexible and rigid coaxial conductor transmission lines of good characteristics have been recently developed for handling ultra high frequency energy. The attendant problem of coupling such lines to each other or to rigid instrument ttings has proved diicult. Several types of couplings for this purpose .have already7 been designed to my knowledge but most or these are rather cumbersome and complicated mechanically and usually ineicient electrically.

Hence it is a major object of the invention to provide novel couplings for coaxial conductor transmission lines, which couplings are `mechanically simple and efficient, easy to attach to the line, and of good electrical efficiency.

A further object of the invention is to provide a novel coupling clamp construction for securely attaching the end of a coaxial conductor ilexible transmission line `to a coupling.

It is a further object of the invention to provide novel coupling arrangements for attaching a exible coaxial conductor transmission line to various terminal ttings such as through-panel fittings, tube output terminals and the like.

A further object of the invention is to provide a novel coupling construction for attachment to a coaxial conductor ilexible transmission line wherein the coupling embodies an expansion chamber for receiving the end of the outer insulation covering of said line.

A further object of the invention is to provide a novel coaxial line coupling capable of easy and speedy assembly to a vcoaxial line under eld conditions.

Further objects of the invention will presently appear as the description proceeds in connection with rthe appended claims and the annexed drawings wherein:

Fig. '1 is mainly a section through rthe axis of a iiexible coaxial Yline and coupling embodying a preferred form of the invention;

Figs. 2, 3 and 4 are sectional views illustrating successive assemblyfsteps in attaching the iiexible coaxial line to the coupling Vmembers in Fig. 1;

Fig. `5 is mainly a ksection through the flexible cable `clamping section of .a coupling similar to that vof Fig. l but .having an independent outer clamp member;

oration, a corporation of ch 31, 1943, Serial No. 2,425,834, dated August his application January Fig. 6 is mainly a section through the axis of a heavy duty flexible coaxial line and coupling assembly comprising a further embodiment of the invention and employed with a throughpanel fitting;

Fig. 7 is a section illustrating a dexible coaxial line and coupling assembly comprising a further embodiment oi the invention employing certain coupling features of Fig. 1 and clamp coupling features of Fig. 6;

Fig. 8 is an exploded view, partly in section, illustrating the manner of assembly oi the flexible line and coupling in Fig. 6 or 7;

Fig. 9 is an axial section through a coaxial line and coupling assembly of further embodiment of the invention, employing a simple form of through-panel iitting;

Fig. 10 is an exploded view, partly in section, illustrating the manner of assembly of the structure of Fig. 9;

Fig. 11 is an axial section through a coupling and coaxial line assembly having a stranded inner conductor;

Fig. 12 is a perspective view illustrating the female tip attachment member for the stranded inner conductor of Fig. l1;

Fig. 13 is a fragmentary view, partly in axial section, illustrating a male tip attachment on the stranded inner conductor;

Fig. 14 is mainly an axial section illustrating a different embodiment of the flexible coaxial line and coupling assembly of the invention;

Fig. 15 is substantially a perspective view showing the clamp sleeve to be inserted between the outer insulation and the outer conductor in the assembly of Fig. 14;

Fig. 16 is an exploded view showing the manner of assembly of the parts of Fig. 14;

Fig. 17 is an axial section through a coupling illustrating a further embodiment of the invention, illustrated as attaching a ilexible coaxial line to a rigid coaxial terminal;

Fig. 18 yis an exploded View illustrating the manner of assembly of the coupling of Fig. 17;

Fig. 19 is an axial section illustrating the coupling of Fig. 17 `used lwith a through-panel tting;

Fig. 20 is an axial section generally similar to that of Fig. 17 but of slightly different details in construction;

Fig. 21 'is a fragmentary section illustrating an optional form of inner conductor tip` which may be used in the coupling of Fig. 20; and

Fig. 22 is a fragmentary section illustrating the couplings of Figs. 17 and 20 embodying a modified holding member.

through a coupling aevaasa Referring to 1Eig. l, therein is illustrated a coupling between a flexible coaxial conductor transmission line II and a rigid coaxial line terminal I2. Line Il comprises a solid wire inner conductor I3 sufficiently small in diameter to be readily flexible, a coaxial outer conductor I4 which may be a braided metal tubular sheath as shown, continuous tubular insulation I5 occupying the space between the inner and outer conductors, and an outer insulating covering I9 which may be of rubber, neoprene or some rubberlike material as shown. Where the cable is flexible, insulation I5 is of elastic material having the required dielectric properties.

The coupling comprises a tubular metal member I1 having at one end an inclined annular relatively short clamping face I8 projecting between outer conductor I4 and insulation I5 so as to flare the former outwardly as illustrated. Face I9 is preferably inclined at an angle of about 30 with the line axis for best practical results, although the angle may vary between and 45 :for different purposes. In any event, the angle should be large enough so that face I9 need enter only a short distance within the outer 'conductor to obtain full contact, and so that the outer conductor is nared outwardly enough to be gripped by axially directed clamping forces. An annular collar I9, which surrounds member I1, is formed with an external thread 2l and an enlarged flange 22 having its periphery 23 formed to t a wrench. Collar I9 is permanently fastened to member I'I, as by soldering at common surfaces 24, so that collar I9 and member I1 eilectively comprise a rigid coupling body.

Internally, member I1 contains an insulator block 25 centrally apertured to accommodate a small hollow metal tube 26 which projects there from at opposite ends. Block 25 is preferably of non-yielding dielectric material rigid with member I1, and tube 26 is rigid with block 25. Tube 26 is longitudinally split as at 21, so as to provide expansible inner conductor sockets at opposite ends of member I1, and is formed adjacent oppcsite ends with annular dimples 29 which provide tight electrical contact between tube 25 and inner conductor I3 in the assembly.

The coupling also comprises a holding member or nut 29 which is internally threaded at one end so as to nt with threads 2| and be rotatably adjustable on annular collar I9. Internally, holding member 29 is formed with an annular clamping face 3l for engaging the outer conductor opposite face I8 of the body member. AS illustrated, face 3l is preferably arcuate so as to provide a narrow contact region wherein the outer conductor is tightly clamped when holding member 29 is drawn tight. This arrangement provides a higher pressure connection than can be obtained between two parallel inclined clamp faces for example, and has no sharp edges to injure or sever the conductor wires. If desired, the rounded clamp face may be on member Il and the inclined clamp face on nut 29.

Beyond its clamping face, holding member 29 is formed with a relatively deep annular groove 32 for receiving the free end of insulator covering IIS. This effectively provides a relatively narrow collar 33 integral with member 29 projecting between outer conductor I4 and the insulator covering. Holding member 29 is formed also with an external wrench ntting region indicated at 34.

Rigid line I2, which is substantially the usual Ii I) and conductor I4 are equal.

rigid coaxial terminal provided on cavity reso@ nator electron discharge tubes, comprises an outer conductor tube 35 having an externally threaded section 36 near its end. Conductor 35 fits telescopingly within body member I1 as illustrated. A nut 31, internally threaded so as to nt the threads of section 36, has an inwardly turned radial nange 38 cooperable with radial ilange 39 on the end of member I1, so that conductor 35 and the coupling body are drawn into secure contact when nut 31 is tightened. Nut 31 is mounted on member I1 before collar I9 is soldered into place.

Inner conductor 4I of the rigid line telescopes within the adjacent end of tube 26 similarly to conductor I3, so that tube 26 interconnects the inner line conductors. If the insulation between the conductors within the rigid line extends to the end of the line as shown, it can be formed with a suitable recess 42 for freely receiving the end of tube 26.

Assembly of the flexible line and coupling of Fig. l is shown in Figs. 2-4. First, the flexible line is cut away substantially as shown in Fig. 2. Then holding member 29 is mounted on the line by inserting collar 33 between the outer conducter I4 and insulation I6, and guiding insulation Iii into recess 32. Braided conductor I4 is then flared to accommodate the end of` member I1. Member I1, with nut 31 thereon, is telescoped with insulator sleeve I5 as illustrated in Fig. 4 so that face I9 advances between the outer conductor I4 and sleeve I5, and inner conductor I3 enters tube 26. Tube 26 slips readily between sleeve I5 and inner conductor I3 because of the elasticity of insulation I5. At the same time holding member 29 is threadedly engaged with the coupling body, and when member 29 is drawn tight the parts appear as in Fig. 1 with the inner line conductor in tight frictional contact with tube 25 and the outer line conductor securely clamped between the body and holding members.

Preferably the parts are so dimensioned that the inner diameters of conductor 35, member I1 Also tube 26 is of thin metal so that it provides no appreciable change in conductor diameter between conductors I3 and 4I which are of the same size. Also the various dielectric members within the body and lines are preferably dimensioned to provide a substantially continuous unchanging dielectric within the lines and coupling.

The coupling assembly shown in Fig. 5 is the same as that of Fig. l, except that holding member 29 of Fig. 1 is replaced by separable thimble and nut members 43 and 44, respectively, performing substantially the same function. Thimble 43 is a thin conductive cylinder having a tapered end adapted to be inserted between the outer conductor I4 and insulation I6. The other end of thimble 43 is formed with clamping face 3I, similar to that in Fig. l, and an external annular radial ange 45 cooperating with an internal radial annular flange 46 on nut 44.

The free end of insulation I6 is received within the recess deiined by an internal shoulder 41 on nut 44 and the outer surface of thimble 43. Nut 44 is threaded to member I1 at collar I9 and when drawn tight securely clamps the outer conductor between faces I8 and 3I, and the parts are interrelated as in Fig. 1.

Fig. 6 illustrates the invention as embodying a heavy duty coupling applied to a separate through-panel connection between two ilexible coaxial lines. Coupling memberjl1 and collar I9 are rigid as in Fig.V 1 although of slightly different dimensions. As in Fig. 5, the exible line is clamped to the body by two separable parts. A relatively thin cylindrical thimble 43 is inserted between outer conductor I4 and insulation I5. Thimble 48 is formed with an internal annular inclined clamping face 49 opposite face I8, an external inclined annular clamping face 5I contacting the inner periphery of insulation I6, and an external annular radial ilange 52. Face 49 is preferably inclined to the line axis a few degrees more than face I8 to provide a relatively narrow annular high pressure clamp region.

Holding nut 53, which is threaded to member I9 as in Fig. l, is formed with an internal shoulder 54 and a rounded internal annular clamping face 55. Shoulder 54, flange 52 and part of face 5I deiine an annular expansion space 56 for receiving the free end of insulation I6. With the parts assembled as shown, when nut 53 is drawn tight, conductor I4 is clamped between thimble 48 and member II, and insulation I6 is clamped between thimble 48 and nut 53. Cooperating clamping faces 5I and 55 squeeze the region of insulation I5 between them, and expansion chamber 56 is suiciently large to accommodate ow of rubber or other insulation material from that region so that insulation I5 becomes terminated in an annular rim 5I! within the expansion space. This rim aids in resisting longitudinal pulls tending to separate the flexible line and coupling. Since the usual rubber containing or rubber-like Inaterial of which insulation I6 is generally comprised ilows readily and becomes substantially set in shape after having been clamped for a short time, rim 5i) becomes more eective for this purpose during the life of the coupling. Flange 52 prevents the insulation from interfering with the threaded connection between the holding member and body.

In Fig. 5, member I'I contains no central insulator-'block or hollow conductor as in Fig. 1. Instead, a suilicient length of line II is bared clown to insulation I5 to permit central conductor I3 and insulation. I5 to project a considerable distance into member I7, conductor I3 telescoping within hollow conductor tube 65 to continue through the coupling.

Rigid ntting 51 extends through mounting panel 58 and is clamped to the panel by means of a radial flange 59 and a nut 6I. A pin S2, projecting within a suitable panel recess, prevents rotation of the iitting. Fitting 5'l is formed with a reduced integral extension E3 telescoping with member I'I of the coupling, and a flexible sealing washer 54 is compressed between abutting surfaces of the tting and body. Nut 31 secures the coupling to the tting in the same fashion that'the coupling and terminal are secured together in Fig. 1.

Internally, fitting 51 contains a rigid insulating sleeve E5 in which is imbedded a hollow conductor tube 66 having spring terminals 61 for receiving conductor I3. Sleeve 65 preferably terminates about even with extension 63 and in substantial abutment with the end of insulation I5.

As indicated in dotted lines in Fig. 6, the fitting may have a coupling of the same construction at each end, on opposite sides of the panel.

Fig. 7 illustrates a heavy duty coupling similar to that of Fig. 6 used between a iiexible line and a rigid coaxial terminal'such as in Fig, l. Body 58, which -corresponds- -to 'fanintegral combinaenlarged substantially tion of parts I'I and I9 of Fig. 1, is formed with. wrench attaching flange 22, threaded portion 2l and inclined clamping face I8. In this form of the invention, nut 3T is held on the body by a resilient snap ring and groove assembly at 10.-

A tubular thimble 69 is inserted between the outer conductor and insulation I5, and is formed with an outwardly inclined annular flange 'II terminating in an external annular radial angel2. Flange II is formed with a conductor clamp face ,13 and an insulator clamp face "I4, both inclined to the line axis. The angle of inclination of face 'i3 is slightly larger than that of face I 8- to provide a narrow high pressure clamp region,` as in Fig. 6. If desired face 13 may be arcuate,l similar to face 5I in Fig. 1. Holding member or nut 'l5 is threaded on body S8 and is internally shouldered at 'i6 to provide an arcuate insulator clamping face TI.

When nut 'i5 is tightened, conductor I4 is clamped between body 58 and thimble 69 and insulation I6 is clamped between thimble 85 and nut l5. As in Fig. 6, the shouldered and assoelated flange constructions of nut I5 and thimble 59 provide an expansion space for receiving the end of insulation I5. The coupling is secured to terminal i2 as in Fig. 1.

Fig. 8 shows the preferred manner of assembly of iiexible lines with a coupling such as those of Figs. 6 and 7. Holding nut l5 is slipped over the prepared cable end prior to insertion of thimbles 59 or 58. The parts are then assembled much as explained above in connection with Fig. nut 'i5 being now slipped forward into threaded engagement with the body member.

Referring now to Figs. 9 and 10, an elongated body 'it which also serves as a through-panel iitting is formed with an integral panel engaging ange 79, threaded section 2I and inclined annular clamp face I8. By means of holding member 29, outer conductor I4 is clamped to the body 'It similarly to Fig. 1.

Eody i3 extends through a suitable aperture in mounting panel and is threaded beyond the panel for mounting a nut 8! which when tightened secures the body to the panel. Within body 18 is an insulating sleeve 82 in which is mounted a section of solid conductor 83. A female connection to inner conductor I3 of line II is provided by a tube 84 extending through sleeve 32 and telescoped at opposite ends with conductors i3 and S3. Tube 34 has resilient end ngers providing good electrical contact. Sleeve 82, conductor 83 and tube 34 are mounted in body i8 in the factory, conductor 83 being molded within body T8.

A male connection is provided by conductor 85 at the other end of bcdy '13, the insulation being recessed at S5 to receive a female connection. .if desired, of course, the body could be provided with female connectors at both ends simply by extending tube 84. Also, if desired, holding member 29 could be replaced by the heavy duty sep-arate holding nut and clamp collar elements of Figs. 6 and 7.

An advantage or the above construction is that it eliminates the neet. for separate coupling and through-panel iitting devices, thus saving an extra part in. many installations.

Fig. ll illustrates an. adaptation of the coupling of Fig. l. for stranded center conductor flexible lines. The end of stranded center conductor S5 is advanced within a split hollow con ductortube 87- which is advanced until part of .the l tubeL is 'well between- -t-he conductor and in? sulator sleeve I5. 'Then solder is introduced through a suitable aperture 90 in the tube to make tube 81 a rigid extension of conductor 86. In this form of the invention, the insulator block -88 within the body member has a central bore large enough to allow free passage of tube 81, and tube 81 functions similarly to tube 26 in Fig. 1 for providing connection to the center conductor of a terminal or the like at the other end of the coupling. Of course, tube 81 may be soldered to a solid inner conductor line where .a female terminal is desired.

Fig. 13 illustrates a male end connector for a :stranded center conductor line, which may also be used in the invention. This connector has a solid section 89 shaped like the usual solid 4wire inner conductor, and a hollow end socket 9| into which the stranded conductor end is threaded. Solder is introduced at aperture 92 to fasten the connector to the conductor.

The arrangements of Figs. 11-13 can be employed for adapting stranded center conductor lines to any of the earlier described embodiments of the invention herein.

Figs. 14-16 illustrate a further form of coupling for attaching a flexible coaxial line to a through-panel fitting. A coupling or tubular body 93 is formed with a wrench applying flange 94 and a threaded end section 95. Adjacent the ilexible line, body 93 is formed with an enlarged bore 96 and an annular generally concave shoulder 91 facing outwardly of the bore.

The outer conductor I4 is surrounded within the coupling by a thin cylindrical thimble 93 having a tapered end 99 for ease in insertion between the outer conductor and insulation I6 and having an external radial flange IOI abutting the end of insulation I6. As shown in Fig. 14, outer conductor I4 projects through thimble 98 and is folded back externally about the sleeve inwardly of flange IOI, so as to be clamped through a relatively narrow annular high pressure region between the inner end of thimble 98 and arcuate shoulder 91.

An insulation clamp collar |02 surrounds the insulation I6 at least partially coextensively with thimble 98. Collar |02 is formed with a number of longitudinal slots |03 at its inner end to provide a resilient section capable of circumferential contraction. The inner peripheral end of collar |02 is contacted by an internal annular tapered face |04 in bore 96, which contracts the collar to form a restricted section |05 gripping and partly imbedded in a portion of the free end of insulation IIB.

A holding nut |06, threaded on body section 95, is formed with an internal shoulder |01 engaging the outer end of collar |02 and is formed beyond the clamping sleeves with a throat |08 having a sliding t with the flexible line.

Between the throat |08 and the shoulder |01, the bore in the holding nut |06 is made larger than the normal outside diameter` of the insulation I6, to provide a tapered internal annular face I 55 and an annular expansion space |56.

Fig. 16 illustrates the manner of assembly of the coupling and flexible line. Line II is first prepared as in Fig. 2 to bare the necessary lengths of inner and outer conductors. Then nut |06 is slipped over the line end prior to insertion of thimble 98 between outer conductor I4 and insulation |16. Collar |02 is then slipped over the line so that the coupling parts are arranged as shown in the right side of Fig. 16. Conductor I4 is folded back over thimble 98, as above explained,

8 and the line end is inserted into body 93 until solid contact is made with shoulder 91. Holding nut |06 is moved up and tightened to draw the parts into the position shown in Fig. 14.

As nut |06 is drawn tight, shoulder |01 shifts collar |02 toward shoulder 91, and face |04 serves to contract the end of collar |02 and force it into insulation I6. This effectively clamps the holding nut to insulation I6. Since insulation I6 abuts shoulder I0| and throat |08 is restricted as compared to the line diameter within the coupling, tightening of nut |06 also results in thimble 98 being urged and maintained solidly against shoulder` 91. As in Fig. 6, insulation I5 provides the inter-conductor insulation Within the coupling body.

Through-panel fitting 51 has substantially the same outer conductor connection as in Fig. 6, and iits telescopingly with body 93 as illustrated, flange 38 of nut 31 cooperating with snap ring 10 seated in a groove on the body as in Fig. '1.

Insulator sleeve 65 contains a centrally imbedded solid conductor |09 having reduced end III on which are telescoped short split tubes II2 having the same outer diameter as conductor |09. Each tube II2 forms a resilient socket for frictionally receiving the end of conductor I3, and the parts are so dimensioned that when nut 31 is drawn tight conductor I3 is well within tube II2 and insulator sleeves 65 and I5 abut. Nut 31 and ring 10 are placed on body 93 prior to telescoping the body and panel tting together.

As shown in Fig. 14, a duplicate coupling assembly may be employed at each end of fitting 51.

In Fig. 17 another form of coupling is illustrated between the rigid coaxial terminal of a wavemeter or like resonator chamber IIS and flexible line II. The coupling body comprises telescoped cylindrical inner and outer tubular metal members II4 and |I5. Outer member ||5 is internally shouldered at IIB for seating an insulating or dielectric disc II1. and at |I8 for seating inner member IIII. Inner member ||4 is formed with an external inclined shoulder over which the adjacent end of outer member I|5 is turned inwardly as shown at |I9. This arrangement solidly holds these members together as a substantially rigid body unit and maintains disc I I1 against movement relative thereto.

Beyond inturned flange I I9, inner member I I4 is formed with a reduced diameter end portion I2| fitting between insulator sleeve I5 and braided conductor I4. A cylindrical clamp thimble |22 has a thin cylindrical end portion inserted between braid I4 and outer insulation I6. Thimble |22 is formed with an external radial flange |23, and beyond flange |23 with an annular groove |24 and an inclined annular face |25 in order.

The adjacent end of outer conductor braid I4 extends between opposed narrow inclined clamp faces |20 and |20 on extension |2I and thimble |22, and if turned outwardly between flange ||9 and the adjacent end of thimble |22. Braid I4 is thereby clamped between thimble |22 and the coupling body at clamp faces |20, |20 which are tapered the same as faces I8 and 49 in Fig. 6, and between the inner end of thimble |22 and flange H9.` This connection is made solid and permanent by owing solder onto the exposed end of braid I4. The solder sweats into the joint and permeates a considerable distance from the external end of braid I4 into the clamped braid section, thereby aording a mechanically strong and electrically eiiicient bond between outer conductor Ill and the coupling body.

An externally threaded rotatable collar |26 is rotatably mounted on outer member I I5. A ring |21 soldered to outer member H5 prevents separation of collar |26 from the body member, but permits sliding o1" collar |26 along the body member so as to permit the above-described soldering operation. A holding member |28 threadedly connected to collar |26 is formed internally with a shoulder |28 having a rounded pressure rim |3|.

Flange |23, groove |24 and shoulder |29 define an expansion space for receiving and shaping the end of insulation I6 which iiows under compression as the coupling parts are drawn together.

As illustrated, insulation against the disc H1 so that therebetween. It is desirable that the melting point of disc H1 be suficiently high to avoid softening when soldering is done in the coupling. Opposite the flexible line end, the coupling is externally formed with a flange |33 for retaining a rotatable and slidable nut |34 adapted to threadedly t with the projecting rigid outer conductor |35 from chamber H3. Body member telescopes within conductor |35, and a resilient washer |36 provides a water and gas tight seal when nut |34 is drawn tight.

Inner conductor |3 telescopes within a hollow metal tube |31 which is rigidly fastened to disc I|1 as illustrated. In practice, I provide inner and outer coatings of solder for tube |31 and the exposed end of conductor |3, so that application of a hot iron will solder them together when assembled as shown, thus providing a strong mechanical and eflicient electrical bond.

When the coupling is attached to such a rigid iitting as is shown in Fig. 17, the end of tube |31 telescopes frictionally into the tubular outer end |38 of a rigid center conductor |39 which forms an antenna loop within the resonant chamber.

With reference to Fig. 18, which demonstrates the assembly of the coupling with a iiexible line under eld conditions, only three separate parts must be handled during assembly, thus reducing complexity and danger of loss. One such part comprises holding member |28, the second is thimble |22, and the third comprises a factory assembly of the remaining elements of the coupling. This factory assembled part comprises members H4 and H5 held together with disc ||1 by spinning over iiange H9, tube |31 rigid with disc I1, and nut |34 and collar |26 mounted as shown on the body member.

During attachment of the coupling in the field, holding member |28 is lrst slipped over the ca ble end as shown .in Fig. 18 and then thimble |22 is inserted between the braid and insulation as illustrated. Then, the various conductor and insulations of the cable having been cut to size, the end of bared insulation I5 is thrust into the factory assembled part. withY conductor I3 extending through tube |31 and extension |2| entering between braid |4 and sleeve i5. With collar |26 held back is illustrated, the end of braid I 4 is available for soldering as above described. Then holding member |28 is advanced into threaded engagement with collar |26, the latter being rotated to draw the coupling tight.

As the coupling is drawn tight, flexible insulation I6 extends and flows into the expansion space, there being molded to provide a locking bead resisting axial pull on the cable. This bead 5 abuts irmly no air gap exists formation is accentuated by groove I 24. important to note that member |28 is held stationary as the coupling is drawn tight, so that there is no twisting of insulation i6 during the union. Flange |23 acts like flange 52 in Fig. 6 to prevent insulation from interfering with the threaded connection between the body and holding member |28.

The final operations comprise applying a hot iron to extended conductor I3 to solder tinned tube |31 to conductor I3, and then clipping off the exposed end of conductor |3 even with tube |31. The coupling is then complete and ready for use, as in Fig. 17. Observing the above precautions, I prevent any undesirable changes in line impedance due to abrupt changes in conductor diameter ratios at the coupling and provide a coupling which in that respect is substantially as ei'licient as a continuation of either line.

In Fig. 19, two flexible lines are indicated as attached together by a hollow metal through panel tting formed at each end similarly to rigid outer conductor |35 of Fig. 17 for attachment to couplings of the above-described type. Tube |4I is relatively short, and the inner conductor is projected therethrough by means of a longitudinally split sleeve M2 which telescopes at opposite ends with tubes |31 of the respective couplings.

Sleeve |42 is formed near one end with a detent |43 adapted to snap into a depression |44 on tube |31 of one coupling. In assembly, sleeve |42 is mounted on a tube |31 prior to bringing that coupling and fitting |4| together. Then the tube I 31 of the other coupling slips frictionally into sleeve |42 when that coupling is attached. This construction can be employed for cable splices, and repairs as well as for through-panel iittings.

The assembly of Fig. 20 is similar to that of Fig. 17, but comprises ve coupling parts to be handled in the i'leld. Here the members I and H5, and disc H1 with tube |31 attached, are separate members instead of being included in It iS a'factory assembly as in Fig. 17. This arrangement may be useful where different types of center conductor terminals may be desired. In this assembly, it will be noted, members Ht and H5 are not held together by the spun flange H9 of Fig. 17 so that, when collar |26 and holding member I2@ are uncoupled, inner member Il@ may be withdrawn from outer member H5 to dismantle the coupling. A ring |45 serves as a solder dam to prevent solder from flowing between members |I4 and H5. In this embodi ment, in order to prevent rim 3| from compressing the insulation so thin as to weaken it appreciably, or even possibly sever it, l'. provide a stop formation |32 on flange |23 cooperating with a similar formation on holding member |28 for maintaining a safe spacing between flange I 23 and rim ISI.

Fig. 21 illustrates an adapter for insuring that the center conductor terminal of the coupling is of a desired size, such as the same diameter as conductor i3. Instead of tube |31, dise H1 has secured thereto a pin |46 having a hollow base for receiving the end of conductor i3 and a projecting tip of the same diameter as conductor 53. If desired, the projecting tip of pin let could be omitted and its place taken by a projection of conductor I3.

Some materials employed in insulation I6 may have cold ow properties which may tend in time to loosen the grip of the coupling on insulation I6. Figure 22 shows an arrangement for avoiding this difficulty. Instead of making the holding member as a single piece of metal as in Fig. 17, it comprises three elements including an outer holding member |28 having an internal radial ilange |41. Within flange |41 are located an annular ring |48 of good grade rub'ber or some other highly elastic material and a metal ring |49 formed with a pressure rim |5|.

When the coupling is drawn tight, pressure transmitted through ring |48 causes deformation of ring |46 as illustrated. The elastic properties of ring |48 insure that throughout the life of the couplingr a constant force will be active to prevent cold flow of insulation I6 away from the expansion space.

It will be understood that features of the various illustrated embodiments of the invention may be interchanged without departing from the spirit of the invention. While single center conductor coupling arrangements only have been described, the invention is of course equally applicable to couplings and conductors embodying multiple inner conductor arrangements. Further, although the invention is especially adaptable for ultra high frequency transmission lines, it is usable for lower frequency and direct current transmission lines wherein its mechanical advantages are equally valuable.

The invention may be embodied in other specie forms, without departing from the spirit or essential characteristics thereof. The present embodiment is therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

What is claimed is:

1. A coupling for a flexible coaxial conductor line having an inner conductor, an outer conductor, a covering of compressible insulation around said outer conductor, and flexible insulation between said conductors, comprising a coupling body including a portion having a bore of substantially the same diameter as said insulation between said conductors, an annular clamping surface on said portion surrounding the end of said bore, said surface including a tapered portion adapted to project between said flexible insulation and said outer conductor and nare out the end of said outer conductor. a cylindrical thimble adapted to surround part of said outer conductor, one end of said thimble cooperating with said clamping surface to clamp said ilared part of said outer conductor, said thimble being tapered at its other end for insertion between said outer conductor and said insulation covering and provided with an outwardly extending ange for abutment with the end of said insulation covering, a holding nut surrounding said line and threaded on said coupling body and provided with an internal shoulder, and means including said shoulder for engaging said insulation covering as said nutis tightened on said coupling body to force said insulation covering against said iiange and thereby force said first mentioned thimble end toward said clamping surface for clamping said outer conductor.

2. The invention set forth in claim 1, wherein said means including said shoulder for engaging said insulation covering further includes an insulation clamp collar'adapted to surround said covering with one of its ends in engagement with said shoulder, said collar having longitudinal slots at its other end to provide a resilient section capable of circumferential contraction, and an internal annular tapered face on said coupling body adapted to engage the slotted end of said clamp collar to contract said resilient section and form a restricted section gripping and partly imbedded in said insulation covering.

3. The invention set forth in claim 2, wherein said insulation clamp collar surrounds a part of said insulation covering which surrounds said thimble. f

4. The invention set forth in claim 1, wherein said thimble is adapted to have said flared end of said outer conductor folded back externally over its end. Y

5. The invention set forth in claim 1, wherein said annular clamping surface surrounding the end of said bore comprises a concave shoulder facing toward said thimble.

6. The invention set forth in claim 1, wherein said means including said shoulder for engaging said insulation covering further includes a tapered surface on the outside of said thimble for expanding said outer insulation circumferentially to an outer diameter greater than the inner diameter of said shoulder.

7. The invention set forth in claim 6, further including a circumferential groove in the outer surface of said thimble between said tapered surface and said outwardly extending flange, said groove, said ilange and said shoulder being adapted to define an expansion space for receiving the end of said insulation covering.

\ FREDERICK L. SALISBURY.

References Cited in the le of this patent UNITED STATES PATENTS Number Name Date 5o 1,060,600 Jamieson May 6, 1913 1,497,002 Sanderson June 10, 1924 1,718,817 Greene June 25, 1929 1,896,444 Fossati Feb. 7, 1933 2,152,504 Scott et al Mar. 28, 1939 2,173,643 Moser Sept. 19, 1939 2,241,687 Warnke May 13, 1941 2,294,432 Weidner Sept. l, 1942 2,296,766 Bruno Sept. 22, 1942 2,328,111 Thornbery Aug. 31, 1943 eo 2,352,159 Brodie June 27, 1944 f 2,371,185 Purat Mar. '13, 1945 2,449,983 Devol Sept. 28, 1948 FOREIGN PATENTS Number Country Date 112,951 Great Britain Feb. 7, 1918 489,510 Great Britain July 28, 1939 

